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北京化工大學(xué)程斌教授課題組提出解決PVC增塑劑遷移的新思路和新方法
2017-09-15  來(lái)源:中國(guó)聚合物網(wǎng)
關(guān)鍵詞:PVC 增塑劑

  PVC是第二大合成材料,廣泛用于建筑材料、包裝材料、兒童玩具、家居用品、電線電纜,甚至用于血袋和尿袋、輸血管等許多醫(yī)療用材料等,幾乎涵蓋了我們生活的方方面面。由于PVC分子的強(qiáng)極性,分子間有很大的作用力,需要借助增塑劑才可以進(jìn)行塑化加工。與其他聚合物材料不同,在PVC材料中增塑劑是不可或缺的添加劑或配合物。經(jīng)過(guò)近一個(gè)世紀(jì)的發(fā)展,已開(kāi)發(fā)不同種類(lèi)的近千種增塑劑,不僅可以滿足不同塑化要求,而且決定最終制品的性能。甚至隨增塑劑的加入量不同,PVC制品可以從硬質(zhì)制品到軟質(zhì)制品隨意調(diào)節(jié)。PVC增塑劑中,使用量最大是鄰苯二甲酸酯類(lèi)。其增塑效率高,適用范圍寬,得到廣泛應(yīng)用。最具代表性的產(chǎn)品是鄰苯二甲酸二異辛酯(DOP),占到整個(gè)增塑劑用量的60~70%。

  但是,增塑劑有個(gè)致命缺陷。增塑劑是小分子,極易從PVC材料中遷移出來(lái)。隨著增塑劑的流失,材料的性能也在逐步劣化而失去使用價(jià)值。所以,對(duì)增塑劑的要求中,除了溶劑化能力、相容性、高效率外,還要求保持性(Permanence)。為了阻止增塑劑遷移,開(kāi)發(fā)出不少方法,如:制品表面交聯(lián)、制品表面涂層等,但這些方法非常繁瑣,只適用于一些特定應(yīng)用。另外一個(gè)方法是聚合物增塑劑,增加增塑劑分子量,限制其遷移。然而,在限制增塑劑遷移的同時(shí),也大大降低了增塑效率。

  近20年來(lái),增塑劑業(yè)面臨另外一個(gè)重大挑戰(zhàn),增塑劑遷移而產(chǎn)生的污染問(wèn)題引起重視,特別是增塑劑中用途最廣的,效率最高的鄰苯二甲酸酯類(lèi)增塑劑因健康風(fēng)險(xiǎn)被多國(guó)限制使用。而替代產(chǎn)品的增塑效率遠(yuǎn)趕不上鄰苯二甲酸酯類(lèi)增塑劑。同時(shí)并沒(méi)有解決遷移問(wèn)題,只是用其他增塑劑替代鄰苯二甲酸類(lèi)增塑劑而已。這個(gè)問(wèn)題看起來(lái)是鄰苯二甲酸酯類(lèi)本身的問(wèn)題,其實(shí)還可以歸結(jié)于增塑劑遷移問(wèn)題。如果鄰苯二甲酸酯不遷移出制品,就不會(huì)對(duì)人體和環(huán)境產(chǎn)生影響。歐盟等并沒(méi)有限制遷移性較小分子量大的鄰苯二甲酸酯就是例證。沿著這個(gè)開(kāi)發(fā)思路學(xué)術(shù)界也有研究,雖然解決了遷移問(wèn)題,但是鄰苯二甲酸類(lèi)增塑的高效率沒(méi)有發(fā)揮出來(lái)。就目前狀況而言,增塑劑開(kāi)發(fā)似乎陷入一個(gè)怪圈,如果完全壓制遷移,就要犧牲增塑效率,如果注重增塑效率,要以遷移為代價(jià)。如何平衡遷移性與增塑效率,開(kāi)發(fā)無(wú)遷移并同時(shí)具有高效增塑性的PVC增塑劑是一個(gè)重要挑戰(zhàn)。

  針對(duì)這一難題,北京化工大學(xué)程斌教授課題組提出新的解決思路——調(diào)節(jié)增塑劑與PVC之間的相互作用力,平衡增塑劑遷移性與增塑性。如下圖所示,通過(guò)反應(yīng)將DOP結(jié)構(gòu)的分子與PVC相似結(jié)構(gòu)的氯化石蠟結(jié)合成新的增塑劑。新的增塑劑增加了DOP與PVC的相互作用,限制了遷移,但是又不足以完全阻止增塑劑與PVC分子的“脫溶解”,所以仍能保持很高的增塑效率。

  實(shí)驗(yàn)結(jié)果表明,新的增塑劑/PVC 0.3/1(wt/wt)以下,增塑效率與DOP相當(dāng),高于0.3/1時(shí),增塑效率較DOP下降,但是增加新增塑劑的量,仍能將PVC的玻璃化溫度降到0℃以下,能夠滿足絕大多數(shù)應(yīng)用。溶劑抽提實(shí)驗(yàn)評(píng)價(jià)增塑劑遷移性表明,同等條件下,抽提4個(gè)小時(shí)后,DOP全部損失。新增塑劑抽提30小時(shí),沒(méi)有任何損失。顯示出極強(qiáng)的抗遷移性。

  研究結(jié)果發(fā)表在Nature出版集團(tuán)旗下的Scientific Reports上。

論文信息及鏈接

Jun Yuan & Bin Cheng. A Strategy for Nonmigrating Highly Plasticized PVC. Scientific Reports, 2017, 7, Article number: 9277 (2017). doi:10.1038/s41598-017-10159-7

https://www.nature.com/articles/s41598-017-10159-7

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